Management System×協立電機 - List of Manufacturers, Suppliers, Companies and Products

Production Management System: Defective Count Management System

Create a production plan on the aggregation/management computer and input the number of good products/defective products using the data entry terminal!

The "Defective Count Management System" is a system for managing the number of defective products that occur on the manufacturing line. Until now, the number of good and defective products on the manufacturing floor has been managed entirely on paper, which has resulted in lengthy analysis when a large number of defects occur, placing a significant burden on site managers. This system has various aggregation and output functions, allowing users to input on-site data and link it to the number of good and defective products, facilitating the analysis of the causes of defects. Additionally, it includes a simple process progress management function utilizing the input of good and defective product counts. [Features] - Input the number of good and defective products, which were previously managed on paper, via a terminal on-site. - Link various measurement data collected on-site to product data. - Allow site managers to easily check the progress status from a PC. - Aggregate and output the inputted number of good and defective products, as well as on-site data. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System: Raw Material Weighing Management System

Cost reduction and operational efficiency! By receiving incoming instructions and delivering results, we reduce registration and maintenance tasks.

There have been operational errors where unacceptable raw materials were received during the raw material arrival process. When issues arise with the raw materials, the extraction of the products used is conducted on a paper basis, which takes time. The "Raw Material Weighing Management System" is a system that centrally manages master data, arrival instructions, order information, and arrival/weighing results in a database. Based on the arrival instructions, the raw material receiving process is carried out, and barcode labels for the received raw materials are issued at the individual packaging unit level. After selecting the weighing raw materials and orders, the raw material barcode is scanned, the weighing process is performed, and a barcode label for the weighed product is issued. The arrival and weighing result information is then summarized on a daily basis and handed over to the upper level. [Purpose of System Implementation] <Cost Reduction, Business Efficiency> ■ Integration with Upper-Level Systems: Reducing registration and maintenance work ■ Manufacturing Responsibility System: Operational restrictions through the setting of work permissions ■ Lot Traceability: Tracing raw materials from upstream processes of received raw materials and downstream processes of weighing raw materials *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System: Automated Container Transport Management System

Real-time monitoring of the operation and abnormal conditions of manufacturing equipment and transport devices! Achieving a reduction in trouble recovery time.

The "Container Automated Transport Management System" is a system that manages production instructions, transport management, container bin management, and shelf management. It provides From-To instructions for transport equipment in the processes of raw material input, blending, raw material supply, product receipt, cleaning and drying, and product bagging, using automated warehouses as raw material warehouses, intermediate warehouses, and product warehouses. The design facilitates easy recovery from transport troubles, and the implementation achieves a reduction in recovery time during troubles through the visualization of equipment and device information. 【Purpose of System Implementation】 ■ Visualization - Real-time confirmation of the operation and abnormal conditions of manufacturing equipment and transport devices. ■ 24-hour Operation Support - By using general-purpose OS computers, transport management, transport control, shelf management, and container management are performed via PLC. - Data on the PLC side is backed up from CPU1 to CPU2, and regular backups are also performed on general-purpose PCs. *For more details, please refer to the PDF materials or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System: Equipment Operation Management System

No dedicated computer is needed! By understanding the losses in the preceding and following processes, we can now see improvements in the process.

The operation and recording of failures by equipment personnel, as well as the aggregation by process managers, made it difficult to grasp the real-time operational status, resulting in various records and aggregations depending on the equipment. The "Equipment Operation Management System" is a system that collects the operational status from approximately 400 pieces of equipment in a line production method and performs unified operation management. Additionally, it uses MELSEC CC-LINK as the equipment local network to collect and manage all operational statuses—from the conveyor belt to processing, coating, firing ovens, and inspection machines—based on the same criteria. Furthermore, the client's operational status can be displayed in a browser and output to Excel, eliminating the need for dedicated computers. [Purpose of System Implementation] <Unified Management of All Equipment> ■ We want to manage the operation of all equipment (approximately 400 units). ■ We want to understand losses due to failures in preceding and subsequent processes and delays in replenishment. ■ We want to manage product flow through real-time status monitoring. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Business Management System: Mobile Device Inventory Management System

Real-time inventory updates! A system for managing inventory of raw materials, products, and intermediates using mobile devices.

In raw material inventory management, the use of paper for physical management led to data inconsistencies due to operator input errors, and the long distance between the manufacturing site and the office resulted in delays and time consumption for data registration and viewing. The high temperatures and dust in the manufacturing environment made it difficult to manage with conventional fixed PCs. The "Mobile Device Inventory Management System" allows for inventory management of raw materials, products, and intermediate goods using mobile devices in the manufacturing site. Operators can read in and out information using mobile devices equipped with barcode readers, updating inventory information on the remote inventory management server in real-time from the site. [Purpose of Implementation] - To utilize mobile devices for registering and viewing inventory information while remaining on the manufacturing site. - To always have the latest inventory status based on real-time changes in product in and out information. - To eliminate wiring, allowing operators to move freely around the manufacturing site while performing their tasks. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

Inventory Management System

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Trace System: A production management system utilizing RFID.

It is possible to check production status and performance! You can achieve improved work efficiency and stabilize takt time.

When operators retrieve the designated workpieces, there are instances where they may mistakenly take a workpiece that looks very similar in shape and color for visual confirmation. Additionally, barcodes and QR codes can be significantly affected by heat and dirt during processes like painting, making it difficult to read when affixed to the back of the workpiece. Therefore, we have adopted RFID tags. This system utilizes RFID technology for production management. In each stage of the production line, we perform production instructions and verifications using RFID tags attached to the workpieces (such as products), and upon completion of verification, we record the work performance of the target workpiece. This allows for the confirmation of production status and achievements for each workpiece or process. [Purpose of System Implementation] ■ Prevention of Human Errors - Prevent human errors such as missed checks and verification mistakes. ■ Collection of Production Achievements - Utilize recorded achievement data during verifications at each stage for traceability. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

Process Control System

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Package System for the Paper Industry Brand Management System

Changes in manufacturing conditions, input methods, input formats, and input checks can be addressed simply by modifying the database!

The "Brand Management System" is a system that automates the manufacturing process by managing the amount of raw materials and manufacturing conditions of on-site equipment for each brand, and setting this information as formulation data in the control controller unit. By managing manufacturing conditions with a dedicated computer system, it significantly reduces input time and setting errors, thereby supporting customer production. It supports redundancy for the database and OPC server, and if the master side cannot connect to the HIS, it operates by connecting to the HIS on the sub side. 【Features】 ■ Registered brands can be viewed in a list format on the screen. ■ New registration, modification, and deletion of manufacturing conditions (management data) for each brand can be performed. ■ New brands can be easily created based on existing brands. ■ The GUI allows for the addition, modification, and deletion of items in the "list selection." *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

others

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Package System Measurement Management System

It is possible to manage the operators who performed the work, as well as manage raw material inventory, and link management of instructions and measured work-in-progress!

The "Weighing Management System" improves work efficiency through simple operations using a touch panel and QR reader during raw material acceptance and weighing processes. By checking the displayed weighing brands and weights through order management, as well as monitoring expiration dates through raw material management, it is possible to eliminate operator errors. Administrators can confirm weighing progress and results in real-time without having to visit the site, thereby reducing their workload. 【Features】 ■ By setting permissions for each work unit, it is possible to impose work restrictions on operators. ■ It is possible to import order files from a higher-level system and expand them into weighing orders. ■ Changes to order files can be re-imported to modify the orders. ■ If an order is changed, automatic notifications are sent to the on-site terminals in the middle of weighing. ■ It is possible to check the batch numbers for each product/raw material specified in the order. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

others

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Remote Management System <Hori Progress Management / Linear Management>

Remote management from the central office! Screen operations and data viewing on the client do not affect the server.

The "Remote Management System" is a tunneling management system client that communicates remotely with the tunneling management system (server). It allows for monitoring tunneling conditions, viewing data, measuring machines/segments, and creating reports, utilizing the same functions as the server. It is suitable for use in a central office managing multiple construction areas or when the site and office are located far apart. 【Features】 ■ Use the tunneling management system remotely - Remote communication with the tunneling management system (server) - Can utilize the same functions as the server ■ Remote management from a central office - Screen operations and data viewing on the client do not affect the server - Suitable for situations where the site and office are located far apart *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

Tunnel construction

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Access Control System (RFID) <Ancillary Equipment and Safety Instrumentation>

Achieve smooth entry and exit management hands-free! Real-time monitoring is possible even from a distance.

The "Entry and Exit Management System (RFID)" detects approaching individuals (ID tags) and identifies their entry and exit from management areas as well as their locations. Since it uses wireless ID tags, there is no need for touch actions on authentication devices, allowing for real-time monitoring from remote locations such as management rooms, guard stations, or distant areas. By combining it with electric locks, it is possible to create a security room that can be unlocked without the hassle of presenting a card. 【Features】 ■ Achieves smooth entry and exit management hands-free ■ When an ID tag approaches the ID reader on the entry side (or exit side), it determines entry (or exit) ■ Controls such as lighting a warning light when an ID tag is currently entering are also possible ■ Can manage entry and exit even when there are multiple entrances and exits in the management area *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

RFID/IC tags

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Access Control System (Touch Panel) <Auxiliary Equipment / Safety Instrumentation>

Introducing a system that manages entry and exit to a management location using a touch panel display!

The system records entry and exit status by touching the display installed at the management location. Real-time monitoring is possible even from remote locations such as the control room, guard room, or distant sites. It can also accommodate situations where there are multiple entrances and exits at the management location or when entry and exit points are different. 【Features】 <Easy operation with just a touch> ■ Manages entry and exit at the management location using a touch panel display ■ Records entry and exit status by touching the display installed at the management location ■ Enables real-time monitoring from remote locations ■ Can handle cases where there are multiple entrances and exits at the management location or when entry and exit points differ *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

Entrance and exit control system

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Production Management System: Brand Management System

Improvement of business efficiency! Manage manufacturing conditions in a database and download to the control device with simple operations.

Until now, we managed the manufacturing conditions for each product on paper, and every time we changed the product to be produced, operators manually input the manufacturing conditions one by one into the control device. Additionally, due to the large number of manufacturing condition items, there were instances of setting errors in the control device. The "Product Management System" manages different manufacturing conditions such as batch size, temperature, and time in a database based on the combination of equipment and product, allowing for easy downloading to the control device with simple operations. With the introduction of this system, the task of setting manufacturing conditions in the control device has become easier, eliminating setting errors. 【Purpose of System Implementation】 ■ Centralized Management of Operating Conditions - Centrally manage the manufacturing conditions to be downloaded to the control device for long-term storage. ■ Efficiency Improvement - Reduce the time required to set manufacturing conditions in the control device. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System

Implementing audit trail functionality for pharmaceuticals! Aiming to enhance the reliability and safety of data.

The "Manufacturing Management System" receives manufacturing instructions from the host, issues directives to the manufacturing line, collects information from the manufacturing line, and performs status monitoring and alarm monitoring. The manufacturing line primarily communicates data through a master PLC, which conducts management processing. It retrieves manufacturing performance data from the manufacturing line and sends the performance data to the host. With the implementation, the workload has been reduced by receiving manufacturing instruction data from higher-level systems, operations have been standardized to minimize errors, and the operational status during manufacturing can now be monitored in real-time. 【Purpose of System Implementation】 <Improving Operational Efficiency> ■ Integration with Higher-Level Systems: Reduces registration tasks and errors through manufacturing instructions and performance handover. ■ Understanding Manufacturing Status: Real-time awareness of the manufacturing line's status. *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System: Process Management System

Smooth information sharing between projects! Product traceability can be conducted based on lot numbers and item numbers.

Until now, the management of manufacturing performance data has been conducted independently for each process, and as it was not centrally managed, it has been difficult to grasp the overall manufacturing situation, including inventory, yield, and defect conditions. Therefore, there was a need to centrally manage manufacturing performance data across multiple processes. In the "Process Management System," operators register the manufacturing performance of each process on the operation screen, and based on the registered manufacturing performance data, inventory information and yield information are output in report form. It enables product traceability by lot and product number, and transfers manufacturing performance and inventory data to higher-level systems. 【Purpose of System Implementation】 <Factory Visualization> ■ Want to understand inventory and yield conditions ■ Want to centralize the management of manufacturing performance data that is currently independent for each process ■ Want to manage product traceability at the lot and product number level *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

ERP (core system)

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Production Management System: Cell Production Management System

Achieve product tracing! You can manage production information for each process in real time.

Due to the lack of centralized management of production data, it was difficult to grasp the situation in the cell production site, and because work was being carried out based on paper work instructions, there were frequent instances of forgotten tasks and mistakes. This was the background for the introduction. The "Cell Production Management System" manages production information for each process such as picking, assembly, inspection, and shipping in real-time at the cell production site, while also enabling real-time management of products for traceability. Additionally, by displaying work instructions linked to actual tasks, it is possible to eliminate work mistakes and prevent the outflow of defective products. [Purpose of Introduction] ■ Visualization of the cell production site - Accurately grasp the progress and status of products and output - Quickly track who did what and when ■ Quality improvement: Prevent quality loss by eliminating work mistakes and increasing yield ■ Reduction of worker burden: Reduce the burden on workers and aim to shorten production time *For more details, please refer to the PDF document or feel free to contact us.

Company：協立電機
Price：Other

Process Control System

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Management System×協立電機 - List of Manufacturers, Suppliers, Companies and Products

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